Design and Optimization of Die Casting – the fastest and most complete Mold Design Process

30/01/2023
Total and integrate solutions for injection molding from part design, analysis to complete manufacturing included Automatic create parting surface, filling, packing, cooling analysis and optimize mold system. Reduce design cost, manufacturing cost.
Design and Optimization of Die Casting - the fastest and most complete Mold Design Process
Part design or data translator: In order to improve collaboration with suppliers and customers using different CAD formats. The software allows the direct import of data many 3D CAD system and intermediate CAD formats.
Geometry analysis and validate
Fig 1: Geometry analysis and validate
Automatic create parting surface: automatic create parting surface for simple part to complex part, Use special tools for parting surface design and advanced surface modeling tools. Automation patched holes that automatically generate parting face, core and cavity separation tools.
Automatic create parting surface
Fig 2: Automatic create Parting surface and generate Core, cavity
Channel design, cooling systems: intelligent too for gates and runners, cooling systems , reduce design time, use many deffirent standard
Cooling system design
Fig 3: Cooling system design
Injection simulations: Assess the risk of product defects and change design và giving optimize of designing such as Position of gate, number of gate, runner, cooling channel systems…etc. Simulation capability included: filling, packing, cooling simulation.
HPDC simulation
Fig 4: HPDC simulation
Integrate mold base and standard part: Integrated library of standard parts from all most manufacturers: FUTABA, LKM, DME, HASCO, PUNCH, PROGRESSIVE, POLIMOLD, … VV.
Moldbase and standard library
Fig 5: Moldbase and standard library
Detail design: Design slider systems, motion simulation of mold assembly.
Automatically create 2D drawing: automatic create Drawing of mold assembly, mold components…
Electrode design: Electrode design integrate on NX mold, it is allow designer for automatic design electrode, library holder, automatic create drawing sheet with size, coordinate of electrode, BOM of electrode, Automatic create CAM programe for electrode
Automatic design electrode
Fig 6: Automatic design electrode
Integrate CAM for Mold compornent and electrode: Siemens NX integrates design and machining solutions, engineers can make a CAM program the molds and electrodes directly on the NX after the design, minimizing design time and errors, automatically updating them, In case of design changes, the NX allows full programmable machining capability from 2.5-axis, 3-axis, multi-axis, turning, milling, machining and mill-turn machining. Simulation with CNC machine model, creating template machining library, tooling library, optimum machining library, enabling shortening machining time.
Design and Optimization of Die Casting - the fastest and most complete Mold Design Process
Service:
  • -Basic and advance training
  • -Simulation evaluation of casting part and die
  • -Mold design
  • -CNC programing by CAM for die and electrode
VIETBAY is the leading Software Optimization and Smart Manufacturing Solution Provider in Vietnam with 15years of growing. We provide consulitng service and tool of Integrated CAD-CAM-CAE software with affordable budget and transfer solutions of optimizing simulation and smart manufacturing such as Simcenter, Hyperworks, PDM, PLM, MES, MOM…for various industries such as automotive, electronics and semi-conductor, tools and industrial machinery, consumer products etc… with all new and advance technology following to Industry 4.0. Vietbay is the strategic partner of Siemens PLM – The leading industrial software company in the world with cooperating milestones of “Asia Pacific New Constructor’s Champion FY14”, The First Gold Partner in Vietnam in 2016, and Siemens Authorized Training Partner (STP) in 2017. Our sales and technical experts are available for any inquiry of consulting technology and solutions of computer network design and administration, software assets optimization and integrated CAD-CAM-CAE, Data Management (PDM), Tool/Product Costing, Product Lifecycle Management (PLM), MES and other smart manufacturing with affordable budget.

For more details, please contact us: Vietbay CAD/CAM/CAE/PLM Team – “More Value with Trust”
Tel: 091 929 5521 (Sales) /091 929 5527 (Technical) * Email: [email protected] Website: www.vietbay.com.vn www.phanmembanquyen.com

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